Adjustable Zipper Cooling Vest
Polar Products · United States
A zip-front cooling vest sized with hook-and-loop straps, holding 5–12 frozen or phase-change packs.

A cotton or nylon vest with insulated inner pockets for 5–12 separate cooling packs, depending on size. Hook-and-loop straps at the chest, waist and shoulders are set once for a snug fit; after that the vest goes on with its front zip. Buyers choose Kool Max frozen water packs (up to 3–4 h, freezer needed), Cool58 phase-change packs that recharge in ice water (up to 2–3 h), or both (maker's figures).
- Packs per vest, by size
- 5–12
- Kool Max cooling (maker)
- 3–4 h
- Cool58 cooling (maker)
- 2–3 h
- Chest and waist range
- 76–163 cm
- Model
- KMVZ
- Written from
- polarproducts.com
- Information as of
- Local partner
- Not in public info
At a glance
Reduces
Heat strain during shifts in hot plants and on construction sites
Suitable for
Industrial and construction work in heat; the maker names steel mills, construction crews and plants without air conditioning. Spare packs can be kept in a cooler on site and swapped during the shift. The maker suggests its Cool58 packs, which recharge in ice water, for indoor work, clean rooms and jobs where moisture control matters.
Not suitable for
The maker does not describe this vest as flame-resistant. For hot, flammable work environments it sells separate Banox and Nomex vests, whose fabrics it states are Class 1 NFPA 70E rated, yet it warns that even with those, a cooling vest should not be relied on for protection where arc flash is possible. The packs must not be exposed to heated equipment or surroundings above 300 °F (about 149 °C).
The maker's warnings (8)
01 · Fit
Straps set the size, the zip does the rest
Polar sells several pack vests: fitted fashion vests, a poncho style, strip-pack versions and flame-resistant models. This one pairs strap adjustment with 5–12 small packs.
Polar's fitted fashion vests have no external straps. This one is sized with hook-and-loop straps at the chest, waist and shoulders, so each size spans a wide range: 2XL/3XL, for example, fits chests and waists of 109–163 cm. The maker stresses a snug fit for effective cooling; once the straps are set, the vest goes on and off with the front zip. It carries no logo and can be worn over clothing or under a uniform.
- Six sizes from XS/S to 2XL/3XL, for chest and waist 76–163 cm
- 100% cotton twill in six colours, or two-ply nylon in navy that wipes clean
- Fewer packs make it lighter, for example only those along the spine
02 · Pack options
Kool Max or Cool58: choosing the packs
Both pack types measure 4.5 × 6 in (about 11 × 15 cm) and fit the same insulated pockets. The “Home & Away” option adds a full set of each.
Contents
- Kool Max®
- Water-based, frozen solid
- Cool58®
- Phase-change material (PCM)
- Home & Away
- Vest plus one set of each
How to charge
- Kool Max®
- Freezer only
- Cool58®
- Ice water, fridge or freezer
- Home & Away
- Each as its own type
Charge time
- Kool Max®
- 2–3 h in a freezer
- Cool58®
- 15–20 min in ice water; 1–1.5 h in a fridge or freezer
- Home & Away
- —
Cooling in the vest*
- Kool Max®
- Up to 3–4 h
- Cool58®
- Up to 2–3 h
- Home & Away
- Depends on the set in use
Temperature
- Kool Max®
- Frozen; highest cooling energy (maker)
- Cool58®
- Steady 58 °F (14.4 °C)
- Home & Away
- —
Humidity
- Kool Max®
- Not affected (maker)
- Cool58®
- Not affected (maker)
- Home & Away
- —
Maker suggests for
- Kool Max®
- High-heat industrial work, long outdoor shifts; needs a freezer
- Cool58®
- No freezer, travel, indoor work, clean rooms
- Home & Away
- Freezer at base, ice water on the move
Price, M/L cotton†
- Kool Max®
- USD 140
- Cool58®
- USD 195
- Home & Away
- USD 225 (shown reduced from 250)
*Maker's estimates; actual time depends on climate, activity and body metabolism. The instruction leaflet states up to 4 h for Kool Max and up to 3 h for Cool58. †Maker's US online store, 2026-10-11, before tax and shipping.
03 · Sizes
Six sizes, five to twelve packs
The number of pockets rises with size, so the packs cover more of a larger wearer while smaller vests stay light (the maker's rationale). Metric values are our conversions.
XS/S
- Chest & waist
- 76–97 cm (30–38 in)
- Vest length
- 46–48 cm
- Weight (chart)
- 0.9–1.4 kg
- Packs
- 5
S/M
- Chest & waist
- 81–102 cm (32–40 in)
- Vest length
- 48–52 cm
- Weight (chart)
- 1.1–1.8 kg
- Packs
- 8
M/L
- Chest & waist
- 88–113 cm (34.5–44.5 in)
- Vest length
- 53–57 cm
- Weight (chart)
- 1.4–2.0 kg
- Packs
- 9
L/XL
- Chest & waist
- 93–131 cm (36.5–51.5 in)
- Vest length
- 57–62 cm
- Weight (chart)
- 1.4–2.5 kg
- Packs
- 11
XL/2XL
- Chest & waist
- 98–144 cm (38.5–56.5 in)
- Vest length
- 65–70 cm
- Weight (chart)
- 1.6–2.7 kg
- Packs
- 12
2XL/3XL
- Chest & waist
- 109–163 cm (43–64 in)
- Vest length
- 69–75 cm
- Weight (chart)
- 1.6–2.7 kg
- Packs
- 12
From the maker's size chart, which shows pack placement with Kool Max packs. The chart lists a weight range per size without saying whether the packs are included.
04 · How to use
Charging, loading and wearing the vest
Summarised from the maker's instruction leaflet and its product and industrial-worker pages.
01Charge the packs
Lay Kool Max packs flat in a freezer until frozen hard (2–3 h) and keep them stored there. Lay Cool58 packs flat in ice water, a fridge or a freezer; they turn solid white when ready.
02Set the straps once
Put the vest on and adjust the hook-and-loop straps at the shoulders, chest and waist until it sits snugly. After that, the front zip is enough to put it on and take it off.
03Load the pockets
Slide the packs into the insulated inner pockets: 5 to 12, depending on size. Not every pocket has to be filled; fewer packs, for example only along the spine, make the vest lighter.
- 04
Wear it over a fabric layer
Keep at least one layer of fabric between the skin and freezer-charged packs. The maker recommends wearing such products over clothing and adding or removing layers to adjust the cold.
- 05
Swap packs during the shift
For site work, the maker suggests loading the vest before the shift and keeping charged spare packs in a cooler on site to rotate as needed.
- 06
Clean and store
The leaflet says to hand wash cotton vests in cool water with mild detergent and hang them to dry, and to wipe nylon vests or hand wash them. Wipe the packs clean and store them in a freezer or a cool, dry place.
05 · Specs
Vest, packs and care in detail
Vest
- Closure
- Front zip
- Adjustment
- Hook-and-loop straps at chest, waist and shoulders
- Fabric
- Cotton version: 100% cotton twill. Nylon version: 100% two-ply nylon
- Pockets
- Insulated inner pockets: cotton lining on the skin side, an insulated composite outer layer that directs the cold toward the body
- Back layout
- Pockets along the spine (a placement the maker calls patent-pending)
- Colours
- Cotton: grey, black, blue, khaki, light blue, pink. Nylon: navy
- Sizes
- XS/S, S/M, M/L, L/XL, XL/2XL, 2XL/3XL (chest and waist 76–163 cm)
- Product code
- KMVZ (instruction leaflet); store SKUs KMVZ-KM, KMVZ-PC and KMVZ-KM+PC
Cooling packs
- Pack size
- 4.5 × 6 in (about 11 × 15 cm)
- Packs supplied
- 5 (XS/S), 8 (S/M), 9 (M/L), 11 (L/XL), 12 (XL/2XL and 2XL/3XL)
- Kool Max
- Water-based; 2–3 h in a freezer; up to 3–4 h of cooling in the vest (maker's estimate)
- Cool58
- Phase-change material that solidifies at 58 °F (14.4 °C); 15–20 min in ice water or 1–1.5 h in a fridge or freezer; up to 2–3 h in the vest (maker's estimate); 0.40 lb (about 0.18 kg) per pack
- Pack safety
- Non-toxic, non-flammable and reusable (maker's statement); safety data sheet on request
- Heat limit
- Keep away from heated equipment or surroundings above 300 °F (about 149 °C)
Care, warranty and purchasing
- Cotton vest
- Hand wash in cool water with mild detergent, hang to dry (leaflet); the product page calls the shell machine washable
- Nylon vest
- Wipe with a damp cloth or disinfecting wipe, or hand wash in cool water; hang to dry
- Packs
- Wipe clean; store in a freezer or a cool, dry place
- Warranty
- 1 year against defects in materials and workmanship; repair or replacement at Polar's discretion
- Returns
- Within 30 days, unused and complete, less a 10% fee; shipping not refunded
- US government buyers
- GSA contract 36F79723D0207 (stated on the product page)
06 · Cautions
Arc flash, heat and pack handling: the maker's warnings
Warnings from the maker's product pages and instruction leaflet. The arc-flash warnings appear with its flame-resistant vests; this vest is not described as flame-resistant.
Our summary, then the maker's own words
Arc flash: the maker says that even its flame-resistant Banox and Nomex vests, whose fabrics it states are Class 1 NFPA 70E rated, should not be relied on for protection where arc flash is possible. This cotton or nylon vest is not presented as flame-resistant at all.
In the maker's words:
Please note: while these fabrics are class 1 NFPA 70E rated, there is exposure to potential arc flash and the user should not depend on a cooling vest for protection.
polarproducts.comThe same caution is repeated under safety and precautions on the Banox and Nomex product pages.
In the maker's words:
Caution: If there is exposure to potential arc flash, the user should not depend on a cooling vest for protection.
polarproducts.comHeat sources: do not expose the packs to heated equipment or to surroundings hotter than 300 °F (about 149 °C).
In the maker's words:
Do not expose cooling packs to heated equipment and/or environments exceeding 300°F.
cdn.shopify.comSkin protection: always keep an insulating layer between the pack and the skin. The vest pocket does this in most use, and extra pack covers are sold.
In the maker's words:
Always use an insulation barrier between the cooling pack and your skin.
polarproducts.comFreezer-charged packs: wear the vest over clothing or other fabric layers. How much layering is needed varies from person to person and is the wearer's own responsibility.
In the maker's words:
Polar Products recommends that all cooling products activated in a freezer be worn over clothing or other fabric layers to regulate the products’ cooling potential.
cdn.shopify.comDamaged Cool58 packs: stop using a pack that has burst or leaks. The contents are non-toxic but can cause a skin rash; the leaflet gives washing and first-aid steps.
In the maker's words:
In case of pack rupture or leakage, discontinue use immediately. Although encapsulated material is non-toxic, it can cause a skin rash.
cdn.shopify.comCooling times are estimates and change with climate, body metabolism and activity level.
In the maker's words:
Please note: cooling times are estimates and will vary depending on climate, body metabolism, and activity level.
polarproducts.comMedical conditions: consult a healthcare provider before using cooling products for a medical condition.
In the maker's words:
Consult your healthcare provider prior to using this or any cooling products for a medical condition.
cdn.shopify.com
07 · FAQ
Questions the maker answers
How long does one set of packs keep cooling?
In pack-based vests, Kool Max packs cool for up to 3–4 hours and Cool58 packs for up to 2–3 hours. The maker stresses that these are estimates that depend on climate, metabolism and activity.
From the maker's siteWhich pack type suits work in heat?
Where a freezer is available, the maker presents Kool Max as the main choice for high-heat industrial settings and long outdoor shifts. Cool58 needs no freezer, charges in ice water in about 15 minutes and holds about 58 °F (14.4 °C); workplace use is among the uses the maker lists for it.
From the maker's siteDoes every pocket need a pack?
No. The instruction leaflet says not all packs have to be used: wearers choose how many and where, and some find a few packs on the back are enough.
From the maker's siteCan it be ordered from outside the United States?
Yes. International orders can be placed on the website, which shows an estimated shipping cost in the cart; the final charge may differ. Duties, taxes and customs fees are paid by the buyer, and delivery times are not guaranteed.
From the maker's siteWhat does the warranty cover?
Kool Max and Cool58 body cooling products carry a one-year warranty against defects in materials or workmanship. Polar decides whether to repair or replace the item.
From the maker's siteAre bulk or government purchases possible?
Yes. The maker holds a US GSA contract and works with distributors and organisations on larger orders. For bulk orders it asks buyers to email for a quote and shipping and payment options.
From the maker's site08 · Sheet
Side by side, on the same sheet.
Every product in the catalog is described with the same fields, in the same order, so you can compare them side by side. What it reduces and where it fits are at the top of this page.
- Key specs
- Zip-front vest adjusted with hook-and-loop straps at chest, waist and shoulders; 100% cotton twill (six colours) or two-ply nylon (navy). Insulated inner pockets hold 5–12 packs of 4.5 × 6 in (about 11 × 15 cm), by size. Kool Max water-based packs: 2–3 h in a freezer, up to 3–4 h of cooling; Cool58 phase-change packs (58 °F/14.4 °C): 15–20 min in ice water, up to 2–3 h (maker's estimates). Sizes XS/S–2XL/3XL for chest and waist 76–163 cm; listed weight 0.9–2.7 kg by size.
- Price conditions
- Not published for Japan. The maker's US online store lists the cotton vest at USD 120–155 with Kool Max packs, USD 150–230 with Cool58 packs and USD 162–274.50 with both sets (“Home & Away”, shown reduced from USD 180–305), depending on size; the nylon version is USD 165–315 (2026-10-11, before tax and shipping).
- Trial
- Not in public info
- Lead time
- Not published for Japan. The maker says orders placed before 12 noon US Eastern time on weekdays usually ship from Ohio the same day; for international orders it gives no delivery time and notes that customs clearance varies by country.
- Service and repair
- One-year warranty against defects in materials and workmanship; Polar repairs or replaces at its discretion (maker's terms). Unused items in original condition can be returned within 30 days, less a 10% fee; shipping is not refunded. Phone and email support Monday–Friday, 8:30–16:30 US Eastern time.
- Local partner
- Not in public info
- StandardsMaker's declaration
- Not in public info
09 · Documents
Documents and links.
Official files and pages from Polar Products. Each opens on the maker's site.
- Deluxe Adjustable Fit Cooling Vest (#KMVZ): activation, use and warningsUser manual · English · PDF
- Adjustable Zipper Cooling Vest size chart with pack placementWeb page · English · polarproducts.com
- Product page: cotton versionWeb page · English · polarproducts.com
- Product page: nylon versionWeb page · English · polarproducts.com
- Choosing a pack type and vest styleWeb page · English · polarproducts.com
- Body Cooling FAQWeb page · English · polarproducts.com
- Fire-resistant cooling vests, with the arc-flash cautionWeb page · English · polarproducts.com
- Body Cooling brochure (June 2026)Brochure · English · PDF
10 · Maker
Polar Products
United States
Polar Products Inc. is a family-owned US manufacturer of personal cooling garments and hot and cold therapy products, based in Stow, Ohio. It began in 1984 as a small ice-pack maker and now offers pack-based, circulating-water and evaporative cooling, along with the Polar Life Pod cold-water immersion system. It sells through its own web store and Amazon, through distributors and under a US government (GSA) contract.
- Founded
- 1984
- Headquarters
- Stow, Ohio, United States
- Website
- polarproducts.com
Sources32
Read on . Each date below is the version we read: an archived copy's capture date, or a document's own date.
- Adjustable Zipper Cooling Vest (cotton), product pagepolarproducts.com ·
- Adjustable Zipper Cooling Vest (cotton), Shopify product data: variants, prices, imagespolarproducts.com ·
- Adjustable Zipper Cooling Vest - Nylon, product pagepolarproducts.com ·
- Adjustable Zipper Cooling Vest - Nylon, Shopify product datapolarproducts.com ·
- Adjustable Zipper Cooling Vest size chartpolarproducts.com ·
- Deluxe Adjustable Fit Cooling Vest (#KMVZ) instruction leaflet, PDF dated 2026-02-24cdn.shopify.com ·
- Manuals & Videospolarproducts.com ·
- Body Cooling brochure, PDF dated 2026-06-02cdn.shopify.com ·
- Catalogs & Free Educational Materialspolarproducts.com ·
- Fire-Resistant Cooling Vests collectionpolarproducts.com ·
- Nomex Fire-Resistant Cooling Vest, product pagepolarproducts.com ·
- Banox Fire-Resistant Cooling Vest, product pagepolarproducts.com ·
- Industrial Workerspolarproducts.com ·
- Cooling Pack Vests & Accessories (pack and vest-style comparison)polarproducts.com ·
- Untethered Cooling Vests and Accessoriespolarproducts.com ·
- Adjustable Cooling Pack Vests collectionpolarproducts.com ·
- Adjustable Zipper Cooling Vest with Strip Packs, product pagepolarproducts.com ·
- Kool Max Pack for Cooling Vests (4.5 x 6 in), product pagepolarproducts.com ·
- Cool58 Pack for Vests (4.5 x 6 in), product pagepolarproducts.com ·
- Body Cooling FAQpolarproducts.com ·
- Frequently Asked Questionspolarproducts.com ·
- Warrantypolarproducts.com ·
- Returns & Exchangespolarproducts.com ·
- Shipping & International Orderspolarproducts.com ·
- GSA Contractpolarproducts.com ·
- About Uspolarproducts.com ·
- Our Story & Missionpolarproducts.com ·
- Become a Distributorpolarproducts.com ·
- Terms of Servicepolarproducts.com ·
- Multiple Sclerosis page (source of the white-background vest photo)polarproducts.com ·
- Body Cooling page (source of the side-view photo)polarproducts.com ·
- Polar Products YouTube channel, videos tab (no video of this vest found)youtube.com ·
We wrote this page from Polar Products's public website and documents as of . Polar Products has not confirmed anything on it and is not involved with this site. Photos and videos are Polar Products's own, each linked to where it appears. Items the maker does not publish are marked “Not in public info”. Standards are the maker's declarations; we do not judge compliance.
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